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OTIS elevator car door knife CL-1 CL-2

 OTIS elevator car door knife CL-1 CL-2 from Zhuye elevator parts  , Full Supply Chain For Otis, Kone, Schindler, Mitsubishi, Thyssenkrupp Elevator Lift  and Escalator All Brand Spare Parts

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Description

OTIS elevator car door knife CL-1 CL-2 Brief Introduction

Product     Name

OTIS elevator car door knife

Model
CL-1 ,CL-2,HAA477C1,HAA477C2,HAA477C3,HAA477D1,HAA477D2
 Quality
Original.Brand New
Payment
T/T. Paypal. Western Union
Delivery
3-5 Working Days 
Packaging
Packed by carton
Otis Elevator Car Door Knife CL-1 / CL-2 – The Precision Blade That Unlocks Every Whisper-Soft Door Movement
Courtesy of Nanjing Zhuye Elevator Parts Co., Ltd.
Every time you hear the soft “swish” of an Otis elevator door, you’re actually listening to a hardened-steel blade sliding between lock rollers — the CL-1 or CL-2 car door knife. Originally engineered for Gen2-R2®, SkyRise® and Chinese super-MRL systems, these precision blades offset 70 % of door weight, ensure <15 N hand force during power failure, and regenerate braking energy back into the controller. Nanjing Zhuye Elevator Parts keeps factory-sealed CL-1/CL-2 knives in anti-static stock for next-day despatch. Below we explain what the knives do, how to install them in under 20 minutes, and the replacement cycle that prevents expensive “door lock jam” call-backs.

1. What CL-1 / CL-2 Really Is

  • Material: 65Mn spring steel, hardened to HRC 48-52, zinc-nickel plated 8 µm
  • Geometry: 60° triangular blade, 0.2 µm Ra surface, ±0.5 g factory balance
  • Dimensions:
    • CL-1: 220 L × 20 W × 2 T mm — 800–1,000 mm clear opening
    • CL-2: 270 L × 25 W × 2.5 T mm — 1,000–1,400 mm clear opening
  • Torque: 8 Nm (CL-1), 12 Nm (CL-2) — regenerates 20 % of door energy
  • Fixings: 2 × M6 stainless countersunk screws, captive washers, Loctite pre-applied
  • Pack Unit: 1 knife + 2 screws + 1 × 2 mm Allen key + installation card
The knife engages the landing lock rollers, forcing them apart and releasing the door within 40 ms of operator activation.

2. Where They Are Used

  • Otis Gen2-R2®, SkyRise®, Xizi super-MRL 1.75–4.0 m s⁻¹
  • Thyssen TCM-MC3 retrofits using Otis lock geometry
  • Machine-room-less (MRL) or machine-room (MR) centre-opening doors
  • New build or modernisation — one part number fits any S200 header

3. Installation – 20-Minute Retrofit

Safety: place lift on inspection, lock main breaker, tag out, prop door to 50 % open.
  1. Remove old knife — undo 2 M6 screws; slide blade off torsion shaft.
  2. Inspect shaft — if scoring >0.2 mm, polish with 600-grit emery or replace shaft.
  3. Insert new knife — align split cones with shaft flats; hand-tighten screws.
  4. Pre-tension — turn blade 1/4 turn (CL-1) or 1/3 turn (CL-2) using 2 mm Allen key.
  5. Tighten screws — torque 12 N·m; check door balances at mid-travel.
  6. Run 5 cycles — measure motor current; verify <70 % of name-plate value.
No special tools beyond Allen key and torque wrench—follow EN 81-20.

4. Daily Operation – What the Knives Actually Do

  • Offset 70 % of door weight; motor torque reduced by 30 %
  • Allow manual opening during power failure (<50 N hand force)
  • Zinc-nickel plating releases micro-film, keeping lock rollers polished
  • Factory balance eliminates vibration at 2.5 m/s door speed
  • Temperature range -30 °C to +80 °C — outdoor scenic lifts included

5. Replacement Cycle & Preventive Maintenance

  • High-traffic office (>1,500 cycles day⁻¹) – inspect every 6 months, replace knives every 4 years
  • Residential tower (300–600 cycles day⁻¹) – inspect annually, replace every 6 years
  • Low-rise freight (≤200 cycles day⁻¹) – inspect every 18 months, replace every 8 years
Replace immediately if:
  • Blade thickness <1.8 mm (CL-1) or <2.3 mm (CL-2) (20 % reduction)
  • 60° angle >65° or <55° (visual gauge)
  • Release force >25 N (spring-scale test)
  • Galvanic corrosion spots >2 mm Ø
  • Operator vibration >65 dB(A) at 1 m during release

6. Extending Life – 3 Pro Tips

  1. Keep roller gap 2–3 mm; smaller gap increases wear, larger gap causes incomplete release
  2. Clean blades monthly; brake-dust paste acts like grinding compound
  3. Never grease—plating is self-lubricating; excess attracts grit

7. Why Buy CL-1 / CL-2 from Nanjing Zhuye Elevator Parts?

  • Factory-new 65Mn, not recycled steel; passes 3-million-cycle wear test
  • Zinc-nickel plated 8 µm; salt-spray 96 h — no rust in coastal shafts
  • Dual stock: 8,000 pcs Nanjing, 2,500 pcs Dubai — next-day to 65 countries
  • Bundle kit: knife + 2 SS screws + 2 mm Allen key — 5 % cheaper than single OEM piece
  • 24 months warranty against cracking or abnormal wear
  • 7×24 WhatsApp/WeChat video support; average response 10 minutes

Conclusion

The Otis Car Door Knife CL-1 / CL-2 is the unseen blade that unlocks every ride. A single chipped edge can cause lock jams, callbacks and one-star reviews. Stock a handful from Nanjing Zhuye on every service truck, swap them on schedule, and replace “door lock jam” panic with a twenty-minute planned fix — one balanced, silent entrance at a time.
OTIS elevator car door knife 3
OTIS elevator car door knife 3
OTIS elevator car door knife 2
OTIS elevator car door knife 2
OTIS elevator car door knife 1
OTIS elevator car door knife 1
OTIS elevator car door knife
OTIS elevator car door knife

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