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Otis Elevator LL-1 Door Lock

Otis Elevator LL-1 Door Lock, Full Supply Chain For Otis, Kone, Schindler, Mitsubishi, Thyssenkrupp Elevator Lift  and Escalator All Brand Spare Parts

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Description

Otis Elevator LL-1 Door Lock

Product    
Otis Elevator Door Lock
Model
LL-1
 Quality
Original.Brand New
Payment
T/T. Paypal. Western Union
Delivery
3-5 Working Days 
Packaging
Packed by carton
Otis Elevator LL-1 Door Lock – The Mechanical Sentinel That Guards Every Passenger Entrance
Courtesy of Nanjing Zhuye Elevator Parts Co., Ltd.
Every elevator journey begins with a click — the sound of the LL-1 door lock engaging. This robust, mechanically-positive lock ensures that car doors remain securely closed until the elevator is perfectly level and ready to open. Originally designed by Otis for Gen2-R2®, SkyRise® and Chinese super-MRL systems, the LL-1 lock is now the universal retrofit for any controller demanding SIL-2 safety integrity. Nanjing Zhuye Elevator Parts keeps factory-sealed LL-1 locks in anti-static stock for next-day despatch. Below we explain what the lock does, how to install it in under 15 minutes, and the replacement cycle that prevents expensive “door lock fault” call-backs.

1. What LL-1 Door Lock Really Is

  • Type: mechanically-positive, SIL-2 certified, centre-opening passenger doors
  • Material: zinc-nickel plated steel, -25 °C to +70 °C, IP54
  • Contacts: 2 × NO + 1 × NC, gold-plated, 4 A 250 VAC, >1 million cycles
  • Force: <15 N release, >30 N holding, ±1 mm repeat accuracy
  • Fixings: M6 stainless screws, captive washers, Loctite pre-applied
  • Pack unit: 1 lock + 2 keys + 4 screws + 1 × 2 mm Allen key
The lock engages when the car is within ±5 mm of floor level and releases only when the controller issues a 24 VDC “door open” command.

2. Where It Is Used

  • Otis Gen2-R2®, SkyRise® 1.0–4.0 m s⁻¹
  • Thyssen TCM-MC3 retrofit kits
  • Chinese super-MRL controllers with 24 VDC safety chains
  • Suitable for centre-opening doors 800–1,400 mm clear width

3. Installation – 15-Minute Retrofit

Safety: place lift on inspection, lock main breaker, tag out, prop door to 50 % open.
  1. Remove old lock — undo 2 M6 screws; unplug 6-way Molex.
  2. Inspect striker — if worn >0.5 mm, replace striker (Nanjing Zhuye part ST-LL1).
  3. Insert LL-1 — push into 22 mm hole until snap-ring clicks; earth strap to PE.
  4. Connect plug — brown +24 V, blue 0 V, white NO, grey NC, green earth.
  5. Insert key — turn to ON; green LED must light and controller must log “Lock OK”.
No laptop is required; the lock is pre-wired and keyed at the factory.

4. Daily Operation – What the Lock Actually Does

  • Engages when car is within ±5 mm of floor level; releases only on 24 VDC command
  • Auto-detects key removal; drops safety chain within 50 ms
  • LED indicator: green = locked, red = unlocked, off = no power
  • Built-in self-test every 24 h — if contact resistance >100 mΩ, “Lock Fault” is logged
  • IP54 gasket resists car-wash water jets; UV-stabilised housing prevents yellowing

5. Replacement Cycle & Preventive Maintenance

  • High-traffic metro (>1,500 cycles day⁻¹) – inspect every 6 months, replace lock every 3 years
  • Shopping mall (600–1,000 cycles day⁻¹) – inspect annually, replace every 5 years
  • Low-rise office (≤400 cycles day⁻¹) – inspect every 18 months, replace every 7 years
Replace immediately if:
  • Key cannot be removed in OFF position
  • Contact resistance >100 mΩ at 1 A
  • LED off with 24 V present
  • Housing cracked or key code worn illegible
  • Water ingress (fog inside lens)

6. Extending Life – 3 Pro Tips

  1. Keep key clean; grit in barrel wears pins and increases insertion force
  2. Torque M12 nut to 1.5 N·m; over-tightening cracks the housing
  3. Close cabinet door; condensation on contacts causes oxidation

7. Why Buy LL-1 from Nanjing Zhuye Elevator Parts?

  • Factory-new, not refurbished; passes 1,000,000-cycle insertion test at 60 °C
  • Key code pre-cut; matches Otis original pattern, no re-pinning required
  • Anti-static foam box + silica gel — safe for air freight
  • Dual stock: 520 pcs Nanjing, 180 pcs Dubai — next-day delivery to 65 countries
  • Bundle kit: lock + 2 keys + 6-way plug + 22 mm hole-saw — 5 % discount
  • 24 months warranty against mechanical wear or contact failure
  • 7×24 WhatsApp/WeChat video support; average response 10 minutes

Conclusion

The LL-1 door lock is the unseen gatekeeper that authorises every elevator start. A single worn contact can shut down an entire shopping mall. Stock a spare from Nanjing Zhuye on every service truck, swap it on schedule, and replace “door lock fault” panic with a five-minute planned fix — one safe, authorised start at a time.
Otis Elevator  LL-1 Door Lock3
Otis Elevator LL-1 Door Lock3
Otis Elevator  LL-1 Door Lock2
Otis Elevator LL-1 Door Lock2
Otis Elevator  LL-1 Door Lock1
Otis Elevator LL-1 Door Lock1
Otis Elevator  LL-1 Door Lock
Otis Elevator LL-1 Door Lock

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